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Problem
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What
to look for...
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What
should you do...
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When
starting Stitcher/Trimmer, books are delivered onto trimmer
table out of time with feed fingers
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-
If switch is on manual.
- Timing
of trimmer feed fingers.
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- Switch
to automatic.
- Set
timing of feed fingers as described in section 4.
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Book
ejects onto trimmer feed table crooked
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- Check
Stitcher ejector rolls.
- Trimmer
feed table guides.
- Check
if tucker blade is parallel to saddle ridge.
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- Ejector
rolls may require adjustments as described in Stitcher manual
section 4.
- Trimmer
feed table guides should be adjusted the same at books entering
point.
- Adjust
tucker blade so that it is parallel to saddle ridge.
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Books
have tendency to go under book position guides
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- Are
guides aligned properly.
- Stitcher
feed finger setting.
- Stitcher
delivery stops position.
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- Adjust
guides as described in section 4.
- Adjust
setting of stitcher feed finger.
- Adjust
position of stitcher delivery stop.
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Book
hits lower front knife
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- Check
height of feed table guides.
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- Lower
trimmer feed table guides.
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Books
have tendency of jamming at front knife or in that immediate
area
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- Trimmer
feed fingers timing.
-
Setting of primary feed roll lobe cam.
- Trimmer
feed table guides.
- books
proper register or heading.
- Any
interference to the passage of the book.
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- Retime
trimmer feed fingers.
- Reset
primary feed roll lobe cam position.
-
Readjust trimmer feed table guides.
- Adjust
book guides.
- Clear
stock from trimmer.
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Book
fails to come up to first stops for front cut
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- Adjustment
setting of primary feed rolls.
- Height
setting of secondary feed rolls.
-
Trimmer feed finger timing.
- Are
drive tapes tight and free of grease on underside.
- Lobe
cam position.
- Side
clamps rise.
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- Readjust
setting of primary feed rolls.
- Reset
height of secondary feed rolls.
- Retime
the trimmer feed fingers.
-
Clean tapes with fast evaporating solvent to free any grease
or grime.
- Reposition
lobe cam.
- Readjust
side clamps.
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Book
does not leave front or first cut position
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-
Primary feed roll adjustment.
-
First secondary feed roll tension.
- Drive
tapes loose.
- Any
book travel interference.
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- Readjust
setting of primary feed rolls.
- Readjust
tension of first secondary feed roll directly behind primary
feed rolls.
- Tighten
drive tapes.
- Clear
stock from trimmer.
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Book
fails to come up to second stop for side cuts
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- Primary
feed rolls setting.
- Readjust
secondary feed rolls as described in this manual under secondary
feed rolls.
- Check
drive tapes to see that they are tight and free of grease
on underside
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- Readjust
primary feed rolls.
- Readjust
secondary feed rolls as described in this manual under secondary
feed rolls.
- Clean
tapes with fast evaporating solvent to free any grease or
grime.
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Front
cut not parallel to crown of book.
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- Stops.
- primary
feed rolls setting.
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- Readjust
stops.
- Readjust
primary feed rolls.
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Head
and tail cuts not square with crown of book.
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- Stops.
- More
pressure on one set of secondary rolls than on the other.
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- Readjust
stops.
- Readjust
secondary feed rolls as described in this manual.
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Head
and tail cuts not parallel to each other
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- Side
packers set in too far.
- Book
sagging between knives.
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- Readjust
side packers.
- Use
book support casting supplied.
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After
head and tail cuts, book will not move into the delivery
properly
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- Setting
height and tension of secondary feed rolls.
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- Readjust
height or tension of secondary feed rolls.
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Marking
of books
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- All
tapes, rollers that come in contact with book.
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- Clean
tapes with fast evaporating solvent to free any grease or
grime.
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